Exam Name: Pressure Vessel Inspector
Certification Provider: API
Corresponding Certification: Individual Certification Programs
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- Total Questions: 175
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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Design, Materials, and Fabrication Rules | 22% | - Flanges, bolting, gaskets, and special components - ASME Section VIII, V, IX application - Material selection, properties, and toughness requirements - MAWP, thickness, and joint efficiency calculations - Positive material identification (PMI) and traceability - Welding, qualification, and PWHT requirements |
| Fitness-for-Service, RBI, and Pressure Testing | 12% | - Acceptance criteria and post-test evaluation - API 579/ASME FFS-1 screening and assessment - Risk-based inspection (RBI) principles and application - Hydrostatic, pneumatic, and leak testing rules |
| Inspection Scope, Planning, and Data Evaluation | 28% | - TML/CML selection and measurement planning - Inspection methods and technique selection - Code scope, jurisdiction, and regulatory requirements - Inspection interval determination and extension rules - Records review and baseline data collection - Remaining life and corrosion rate calculations |
| Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Repair vs alteration definitions and procedures - Rerating, reclassification, and nameplate updates - Authorization and responsibility for work - Documentation and post-work verification - Pressure relieving devices and overpressure protection |
| Damage Mechanisms and Corrosion Assessment | 22% | - Damage assessment and prioritization - Corrosion under insulation (CUI) and environmental degradation - Internal, external, and localized corrosion - High-temperature damage and material degradation - Cracking mechanisms (environmental, fatigue, creep) |
API Pressure Vessel Inspector Sample Questions:
1. Which API standard is specifically mentioned within API-510 for corrosion and materials expertise?
A) API 579
B) API 570
C) API 580
D) API 571
2. What is the standard interval for external inspections under API-510 for vessels in severe service conditions?
A) 3 years
B) 1 year
C) 5 years
D) 10 years
3. What is the API-510 recommendation for frequency of internal inspections for vessels containing corrosive substances?
A) At least once every 10 years
B) Depends on the results of the last inspection
C) At least once every 3 years
D) At least once every 5 years
4. Explain the API-510 provisions regarding the frequency and extent of inspections required after a pressure vessel has been altered or repaired.
5. Whose authorization is required as a minimum prior to the start of any repairs or alterations?
A) The maintenance manager
B) The insurance company
C) The authorized pressure vessel inspector
D) The production manager
Solutions:
| Question # 1 Answer: D | Question # 2 Answer: B | Question # 3 Answer: D | Question # 4 Answer: Only visible for members | Question # 5 Answer: C |
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