Exam Name: Pressure Vessel Inspector
Certification Provider: API
Corresponding Certification: Individual Certification Programs
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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Design, Materials, and Fabrication Rules | 22% | - Material selection, properties, and toughness requirements - Welding, qualification, and PWHT requirements - Flanges, bolting, gaskets, and special components - ASME Section VIII, V, IX application - Positive material identification (PMI) and traceability - MAWP, thickness, and joint efficiency calculations |
| Topic 2: Fitness-for-Service, RBI, and Pressure Testing | 12% | - Risk-based inspection (RBI) principles and application - Acceptance criteria and post-test evaluation - Hydrostatic, pneumatic, and leak testing rules - API 579/ASME FFS-1 screening and assessment |
| Topic 3: Damage Mechanisms and Corrosion Assessment | 22% | - Damage assessment and prioritization - High-temperature damage and material degradation - Internal, external, and localized corrosion - Cracking mechanisms (environmental, fatigue, creep) - Corrosion under insulation (CUI) and environmental degradation |
| Topic 4: Inspection Scope, Planning, and Data Evaluation | 28% | - Inspection methods and technique selection - Records review and baseline data collection - Inspection interval determination and extension rules - TML/CML selection and measurement planning - Code scope, jurisdiction, and regulatory requirements - Remaining life and corrosion rate calculations |
| Topic 5: Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Repair vs alteration definitions and procedures - Pressure relieving devices and overpressure protection - Rerating, reclassification, and nameplate updates - Authorization and responsibility for work - Documentation and post-work verification |
API Pressure Vessel Inspector Sample Questions:
Who is responsible when rerating calculations are required for a vessel?
- A. The API authorized inspector
- B. The manufacturer or an owner-user engineer (or his designated representative)
- C. The chief inspector and the unit engineer
- D. A professional engineer only, is allowed to perform these calculations
Correct Answer: B 🗳️
According to API-510, which type of record must be permanently maintained for a pressure vessel?
- A. All records related to the vessel's design, fabrication, inspection, and repairs
- B. Repair records only
- C. Only the most recent inspection record
- D. Inspection records only
Correct Answer: A 🗳️
What is the maximum allowable working pressure (MAWP) recalculated after a significant repair?
- A. Biannually
- B. Annually
- C. After each repair
- D. Every five years
Correct Answer: C 🗳️
Discuss how API-510 standards can be effectively communicated and implemented across an organization with multiple international locations.
Reveal Solution Discussion 0Correct Answer:
Effectively communicating and implementing API-510 standards across multiple international locations requires a centralized approach to standardization. This can be achieved by developing a comprehensive training program that is consistent across all locations, supported by digital tools such as webinars and e-learning modules that cover API-510 standards. Regular audits and reviews should be conducted to ensure compliance, and findings should be shared across the network to promote best practices. Additionally, appointing dedicated compliance officers or teams within each region can help address specific local compliance challenges and ensure the standards are applied uniformly.
Under which of the following condition(s) should you require the removal of safety relief device(s)?
- A. Blowback had been detected and the manufacturers recommend removal
- B. Surface corrosion on the body of the relief device
- C. If a pressure test is being conducted in which the test pressure will exceed the set pressure of the safety relief valve with the lowest setting
- D. The safety relief device was opening on a irregular, unexplainable basis
Correct Answer: C 🗳️
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